Inhaler Assembly

ATS is a leading provider of manufacturing systems for the automated assembly of inhalers. Combination device production of DPIs, MDIs, and other inhalation therapies at full production rates

Key inhaler assembly processes include:

Blister feeding, coiling, and cutting
Precision filling & dosing
Laser inscription and data matrix marking
Machine visual inspections
Ultrasonic welding and mechanical testing
Tamp printing
Force verification
Leak tests, flow tests, and spray cone measurement
In-house feeder and palletizer technology
100% check weighing for accurate dosing

ATS advanced technologies for inhaled drug delivery device assembly

With extensive expertise in the assembly and packaging of drug delivery devices and pharmaceutical products, ATS can streamline manufacturing processes to manage a broad range of product variants and meet changing market demands.

Assembly solutions for the inhaled delivery of drugs for respiratory and pulmonary therapies
Multiple recipe production
Multiple lines (2-up)
Smart automated assembly processes and capacity for multiple sub-assemblies
ISO 5 – 8 levels of cleanroom classifications

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ATS automated solutions for inhaler assembly are designed to meet the highest standards of cGMP compliance, FDA regulations, and GAMP 5 guidelines. With proven expertise in pharmaceutical device manufacturing, ATS delivers scalable solutions for:

Metered Dose Inhalers (MDIs) with integrated counters and valve testing,
Dry Powder Inhalers (DPIs) with blister strips, annular chambers, and disc formats
Nebulizers, and
Soft Mist Inhalers

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As a trusted leader in medical device assembly, ATS designs modular, scalable solutions tailored to your project’s unique requirements, with the flexibility to adapt to evolving needs.

With a global presence, ATS provides proven expertise in inhaler assembly with precision control for tight tolerances, complex geometries, and rigorous in-process quality controls. Our modular platforms grow with your product development and expansion, providing end-to-end support from design to commercialization with high-speed production up to 600 parts per minute, depending on the complexity of your assembly.