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Automation Solutions for Nuclear Refurbishment & Life Extension Projects

Intelligent automation, specialized tooling, and digital solutions that help shorten outages, improve quality, reduce dose, and keep critical path work on schedule.

Talk to Our Nuclear Refurbishment Experts
Nuclear Life Extension Automation

Canada’s nuclear refurbishment programs are among the most complex infrastructure projects in the world. From reactor component replacement to inspection, maintenance, and waste handling, ATS partners with utilities to automate critical processes, improve execution, and reduce project risk. Our integrated engineering, automation, and digital capabilities help create safer, more predictable refurbishment projects that stay on schedule and deliver long-term value.

Top Challenges

Nuclear refurbishment projects demand precise execution under strict regulatory requirements and compressed outage schedules. ATS helps utilities overcome these challenges with automation solutions that improve productivity, repeatability, and project certainty.

Critical Path & Schedule Certainty

Refurbishment outages leave little room for delays, making every activity on the critical path essential to project success. Automation helps standardize execution, reduce variability, and keep work progressing according to plan.

Reactor Component Replacement

Replacing reactor components requires highly coordinated, precision-driven operations in challenging environments. Automated tooling and specialized systems help accelerate removal and installation while improving consistency and quality.

Workforce & Human Performance

Complex refurbishment activities rely on experienced personnel, but skilled resources are increasingly limited. Digital training, automation, and standardized processes help improve workforce readiness while reducing the potential for human error.

Dose Reduction & Personnel Safety

Many refurbishment activities occur in radiological environments where minimizing personnel exposure is a key objective. Remote tooling, robotics, and automated systems help reduce operator dose while enabling work to be completed efficiently.

Process Consistency & Quality

Repeatable processes are essential for maintaining quality and meeting demanding project schedules. Automation helps create standardized workflows that improve performance, reduce rework, and deliver predictable project outcomes.

Inspection & Verification

Ensuring every component is installed and operating correctly is critical to long-term plant reliability. Automated inspection and digital verification technologies improve accuracy while providing traceable documentation for quality assurance.

Our Solutions

ATS delivers integrated automation, tooling, and digital solutions that support every phase of a refurbishment outage—from planning and preparation through execution and verification.

Reactor Component Replacement Volume Reduction Equipment Automated Material Handling Automated Installation Digital Solutions Digital Training Pre-Automation Infrastructure & Facilities

Automated Reactor Component Replacement Systems

Automate complex reactor component removal and installation activities using purpose-built tooling and robotic systems that improve precision, reduce outage duration, and enhance worker safety.

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Automated Reactor Component Replacement Systems

Volume Reduction Equipment

Reduce the size of radioactive waste safely and efficiently with specialized segmentation and volume reduction systems designed to optimize handling, transportation, and disposal.

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Volume Reduction Equipment

Automated Material Handling

Improve the movement of tools, components, and waste using automated guided vehicles (AGVs), transport systems, packaging automation, and custom material handling solutions that reduce manual intervention and improve workflow efficiency.

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Automated Material Handling

Automated Installation & Inspection

Improve quality and consistency with automated installation, inspection, and verification technologies that reduce variability while providing reliable data throughout the refurbishment process.

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Automated Installation & Inspection

Digital Solutions

Leverage digital twins, simulation, analytics, and connected technologies to improve planning, optimize execution, and provide real-time project visibility throughout the outage lifecycle.

Digital Solutions

Digital Training & Work Instructions

Prepare personnel before work begins using immersive digital training environments that improve task familiarity, standardize procedures, and build confidence prior to field deployment. Leverage digital work instructions to perform maintenance or troubleshoot right where and when the work is happening.

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Digital Training & Work Instructions

Pre-Automation Services

Identify opportunities to improve productivity before implementation through process analysis, simulation, workflow optimization, and automation planning that supports successful project execution.

Pre-Automation Services

Infrastructure & Facilities

Design and implement the supporting infrastructure required for successful automation, including work cells, facility modifications, utilities integration, and specialized nuclear workspaces.

Infrastructure & Facilities

Key Benefits

Automation helps utilities complete refurbishment projects more safely, efficiently, and predictably while improving quality and reducing overall project risk.

Accelerated Project Delivery

Using simultaneous engineering, early collaboration, and proven automation methodologies, ATS helps shorten critical path activities and improve schedule certainty throughout the outage.

More Effective Processes

Digital solutions such as digital twin and simulations validate processes before deployment, reducing uncertainty and creating reliable, repeatable execution in the field.

Comprehensive Testing

Factory acceptance testing, integrated system testing, and performance validation ensure tooling and automation systems perform as expected before arriving on site.

Reduced Project Risk

By validating designs, training personnel, and verifying processes in advance, ATS helps minimize unforeseen issues during outage execution and improve project predictability.

Improved Safety

Automation reduces manual intervention during complex activities, lowering radiation exposure while helping improve process consistency and overall personnel safety.

Actionable Operational Insights

Connected systems capture valuable performance data that helps optimize maintenance, improve decision-making, and continuously enhance future refurbishment projects.

Connect With Our Nuclear Automation Experts

Talk to Our Nuclear Refurbishment Experts