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Automated Tooling for Complex Nuclear Challenges

Improve safety, precision, efficiency, and project certainty in the most demanding environments.

Talk to Our Automated Tooling Experts
CANDU automaton tooling

Complex nuclear tasks often require specialized tooling that can operate with precision in environments where access, radiation, space, and time are significant constraints. ATS Nuclear Energy Solutions combines nuclear expertise, automation, robotics, and engineering to design, build, test, and deploy custom automated tooling that helps customers execute critical work more safely, efficiently, and predictably. 

The Challenges We Address with Automated Tooling

Understanding where nuclear projects often slow down or carry hidden risk.

Safety & Personnel Exposure 

Minimize personnel interaction with hazardous, radiological, or difficult-to-access environments through remote and automated tooling that enables critical tasks to be performed from a safe distance. 

Schedule & Critical Path 

Complex tooling activities can have a direct impact on project schedules and outage duration. Automation creates more predictable, repeatable processes that help reduce task time and keep critical path activities moving. 

Cost & Resource Constraints 

Specialized nuclear work requires significant resources and highly skilled personnel. In conjunction with skilled trades, automated tooling can reduce manual intervention, improve productivity, and make more effective use of skilled teams to be deployed in other areas. 

Precision & Repeatability 

Nuclear applications often demand extremely precise and consistent execution. Automated tooling delivers controlled, repeatable movements and processes that reduce variability and improve quality. 

Challenging Environments 

Radiation, underwater environments, confined spaces, and difficult-to-access components can make conventional tooling challenging to use. ATS develops purpose-built automated solutions engineered to perform reliably in these environments. 

First-of-a-Kind Challenges 

When no existing solution meets the requirements, new tooling must be designed, tested, and proven. ATS works collaboratively with customers to develop, prototype, simulate, and validate custom solutions before deployment in high impact areas. 

Our Solutions

Approaches designed to reduce risk and improve execution at each stage.

Automated Tooling  Remote Tooling Underwater Tooling  Reactor Component Tooling Segmentation Systems  Maintenance Tooling Tooling Integration

Custom Automated Tooling 

Design and build purpose-specific automated tooling for complex nuclear applications where standard equipment cannot meet the technical or operational requirements. 

Custom Automated Tooling 

Remote & Robotic Tooling 

Enable operators to perform complex tasks remotely using robotic systems, manipulators, and automated tooling that reduce personnel exposure while maintaining precision and control. 

Remote & Robotic Tooling 

Underwater Tooling 

Develop specialized tooling for underwater inspection, maintenance, segmentation, and component handling in challenging nuclear environments. 

Underwater Tooling 

Reactor Component Tooling 

Engineer automated systems for the removal, installation, inspection, and handling of critical reactor components during refurbishment and maintenance activities. 

Reactor Component Tooling 

Segmentation & Cutting Systems 

Deliver automated cutting and segmentation technologies for reactor components, large equipment, and radioactive materials to improve safety, precision, and waste management. 

Segmentation & Cutting Systems 

Automated Inspection & Maintenance Tooling 

Automate inspection and maintenance activities to improve consistency, reduce manual intervention, and support more efficient plant operations. 

Automated Inspection & Maintenance Tooling 

Tooling Integration & Automation 

Integrate tooling with robotics, controls, software, sensors, and digital systems to create complete automated solutions rather than standalone equipment. 

Tooling Integration & Automation 

Key Benefits

The advantages of partnering with ATS Nuclear Energy Solutions.

Improve Safety 

Reduce personnel exposure and manual intervention by moving complex or hazardous tasks into automated and remotely operated systems. 

Accelerate Project Delivery 

Increase productivity and create more predictable processes to help shorten critical path activities, reduce task times, and keep projects on schedule. 

Reduce Project Risk 

Validate tooling through engineering, simulation, prototyping, mock-ups, and testing before deployment, reducing uncertainty in the field. 

Increase Precision & Repeatability 

Standardize complex processes and improve execution consistency through controlled, automated movements and workflows. 

Optimize Skilled Resources 

Use automation to handle repetitive and precision-critical tasks, allowing highly skilled nuclear professionals to focus on activities that require their expertise. 

Improve Lifecycle Performance 

Design tooling with reliability, maintainability, and long-term performance in mind to maximize value throughout the project and operating lifecycle. 

Applications

Automated tooling can be engineered for a wide range of nuclear applications, including: 

Nuclear Refurbishment Tooling

Refurbishment 

Automate complex reactor component removal, installation, inspection, and maintenance activities to support shorter, more predictable outages.

Decommissioning & Waste Management 

Decommissioning & Waste Management 

Support safe dismantling and waste processing and storage through automated segmentation, cutting, handling, and characterization of radioactive components. 

Operations & Maintenance 

Operations & Maintenance 

Improve the efficiency and repeatability of inspection, maintenance, and material handling activities throughout the operating lifecycle. 

SMR & New Build 

SMR & New Build 

Develop first-of-a-kind tooling, automated processes, and manufacturing systems to support the construction, assembly, commissioning, and future deployment of advanced reactors. 

Fuel Fabrication Automated Tooling

Fuel Fabrication 

Automate material handling, assembly, inspection, and manufacturing processes within controlled environments, including hot cells and glove boxes. 

Underwater & Remote Applications 

Underwater & Remote Applications 

Enable complex work in environments that are inaccessible or unsuitable for direct human intervention through remotely operated and underwater tooling. 

Have a Complex Nuclear Task to Automate? 

Talk to Our Automated Tooling Experts