{"id":1056,"date":"2021-03-25T23:14:28","date_gmt":"2021-03-25T23:14:28","guid":{"rendered":"https:\/\/supertrak.previewurl.ca\/?post_type=case-studies&#038;p=1056"},"modified":"2022-11-16T19:36:48","modified_gmt":"2022-11-16T19:36:48","slug":"case-study-growing-together","status":"publish","type":"case-studies","link":"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-study-growing-together\/","title":{"rendered":"Growing Together"},"content":{"rendered":"<div class=\"gb-container gb-container-b3b34c87 alignfull\"><div class=\"gb-inside-container\">\n\n<div class=\"wp-block-cover is-light\" style=\"min-height:700px;aspect-ratio:unset;\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-background-dim\"><\/span><video class=\"wp-block-cover__video-background intrinsic-ignore\" autoplay muted loop playsinline src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2022\/01\/2.-Modularity.mp4\" data-object-fit=\"cover\"><\/video><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<p class=\"has-text-align-center has-large-font-size wp-block-paragraph\"><\/p>\n<\/div><\/div>\n\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-087ec7cc alignfull\"><div class=\"gb-inside-container\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-140670a6\">\n<div class=\"gb-grid-column gb-grid-column-4ae8249d\"><div class=\"gb-container gb-container-4ae8249d\"><div class=\"gb-inside-container\">\n<div class=\"gb-container gb-container-9e512522 floating-content\"><div class=\"gb-inside-container\">\n\n<p class=\"gb-headline gb-headline-04703175 gb-headline-text\">Case Study: Growing Together<\/p>\n\n\n\n<h1 class=\"gb-headline gb-headline-1f3368a5 gb-headline-text\">Using a Modular Automation Process to Scale Medical Device Manufacturing<\/h1>\n\n<\/div><\/div>\n<\/div><\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-dc6deeb3\"><div class=\"gb-container gb-container-dc6deeb3\"><div class=\"gb-inside-container\"><\/div><\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-602cde3b alignfull\"><div class=\"gb-inside-container\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-fad10243\">\n<div class=\"gb-grid-column gb-grid-column-48a4d7d9\"><div class=\"gb-container gb-container-48a4d7d9\"><div class=\"gb-inside-container\">\n\n<h2 class=\"gb-headline gb-headline-7622ef96 gb-headline-text\">Executive Summary<\/h2>\n\n\n\n<p class=\"gb-headline gb-headline-333e3911 gb-headline-text\">During product development, a leading medical device manufacturer partnered with our team to implement the SuperTrak GEN3\u2122 platform as the foundation of their automation process. While the manufacturer sought FDA approvals, they identified that SuperTrak CONVEYANCE\u2122 could be used during early-stage process development.<br><br>The modularity offered by SuperTrak GEN3\u2122 would also allow for future growth as market adoption grew, and their high-speed automation process could scale in line with market demands quickly and efficiently.<\/p>\n\n\n\n<figure class=\"gb-block-image gb-block-image-743218b4\"><img decoding=\"async\" class=\"gb-image gb-image-743218b4\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2022\/11\/executive-summary-1.png\" alt=\"\" title=\"executive summary\" \/><\/figure>\n\n<\/div><\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-07a8d265\"><div class=\"gb-container gb-container-07a8d265\"><div class=\"gb-inside-container\">\n\n<h3 class=\"gb-headline gb-headline-63d10a14 gb-headline-text\">About the client<\/h3>\n\n\n\n<p class=\"gb-headline gb-headline-f4411d75 gb-headline-text\">This medical device manufacturer operating out of the United States was looking to bring a new product to market, so they needed a Smart Conveyance solution that could grow with them from validation to FDA approval and beyond.<\/p>\n\n\n\n<h3 class=\"gb-headline gb-headline-cca96099 gb-headline-text\">The objectives<\/h3>\n\n\n\n<p class=\"gb-headline gb-headline-f9bb0775 gb-headline-text\">Our partner was eager to get their product into production but as with any new product, there is an element of significant business risk. Product specifications change and market projections are uncertain early in the lifecycle.<br><br>This company wanted to build a process that would not only meet their immediate production targets but also allow quick scalability.<\/p>\n\n\n\n<h3 class=\"gb-headline gb-headline-6c50fa9a gb-headline-text\">The RESULts<\/h3>\n\n\n\n<p class=\"has-theme-white-color has-text-color wp-block-paragraph\">The client was able to go from 6 PPM with a semi-autonomous process to 140 PPM full automated process. They built in future flexibility by using a modular system like SuperTrak GEN3\u2122. So, as their product and as the demand for it grows, they won\u2019t need to overhaul their system or look for lots of additional floorspace.<br><br>Not only were they able to scale quickly, our partners were able to do so while maximizing the overall system value \u2013 optimizing both the cost of the technology itself as well as the footprint to provide maximum production per square foot.<\/p>\n\n<\/div><\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-c8a4f840 alignfull\"><div class=\"gb-inside-container\">\n\n<h2 class=\"gb-headline gb-headline-64cfbb74 gb-headline-text\">Key Takeaways<\/h2>\n\n\n\n<p class=\"gb-headline gb-headline-48a7c8ba gb-headline-text\">&#8211; The gradual deployment of their Smart Conveyance system<\/p>\n\n\n\n<p class=\"gb-headline gb-headline-af03735c gb-headline-text\">&#8211; How their process improved at each stage of implementation<\/p>\n\n\n\n<p class=\"gb-headline gb-headline-717c6f51 gb-headline-text\">&#8211; The results they achieved  <\/p>\n\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-5777746b alignfull\"><div class=\"gb-inside-container\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-9c1e2651\">\n<div class=\"gb-grid-column gb-grid-column-eba1b8a8\"><div class=\"gb-container gb-container-eba1b8a8\"><div class=\"gb-inside-container\">\n\n<figure class=\"gb-block-image gb-block-image-9d6f7453\"><img decoding=\"async\" class=\"gb-image gb-image-9d6f7453\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2022\/11\/stage-one.png\" alt=\"\" title=\"stage-one\" \/><\/figure>\n\n<\/div><\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-cf729a68\"><div class=\"gb-container gb-container-cf729a68\"><div class=\"gb-inside-container\">\n<div class=\"gb-container gb-container-30d4cff6\"><div class=\"gb-inside-container\">\n\n<p class=\"gb-headline gb-headline-018d388f gb-headline-text\">The gradual implementation of SuperTrak GEN3\u2122 helped this client succeed with their pre-FDA approval volumes and seamlessly scale up after receiving their FDA approval.<\/p>\n\n<\/div><\/div>\n<\/div><\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-1b8be860 alignfull\"><div class=\"gb-inside-container\">\n\n<h2 class=\"gb-headline gb-headline-65ac78b3 gb-headline-text\">The Process<\/h2>\n\n\n<div class=\"gb-grid-wrapper gb-grid-wrapper-41c5c729\">\n<div class=\"gb-grid-column gb-grid-column-e513c7ec\"><div class=\"gb-container gb-container-e513c7ec\"><div class=\"gb-inside-container\">\n\n<h3 class=\"gb-headline gb-headline-58f2c57b gb-headline-text\">1. STAGE ONE &#8211; MANUAL automation PROCESS<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Utilized to develop critical manufacturing process while IP is in development or regulatory process is completed.<br><br>Our partner started with two straight motor sections as a small-scale process development tool. Quick automation process updates were needed at this stage as development iterations were completed so the focus was on individual control of the shuttles.<\/p>\n\n\n\n<h3 class=\"gb-headline gb-headline-d2e97782 gb-headline-text\">2. stage two &#8211; semi-autonomous (6 ppm)<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Manual stations were integrated into an autonomous system to demonstrate cycle time capability.<br><br>Stage 2 introduced low-speed automated tools for the defined parts of the process, while manual stations continued to be used for areas still under development. This allowed the product to be manufactured at a scale for initial market trials.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2022\/11\/stage-three.png\" alt=\"\" class=\"wp-image-3622\" \/><figcaption>Stage Three &#8211; Fully Automated (35 PPM)<\/figcaption><\/figure>\n\n\n\n<h3 class=\"gb-headline gb-headline-c32e4c99 gb-headline-text\">4. stage four &#8211; high-speed full automation process (140 ppm)<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Utilize asynchronous transport to duplicate stations and increase system rate for high volume manufacturing.<br><br>Stage 4, the final stage added additional parallel processing stations to remove bottlenecks and achieve a production rate of 140 PPM. The decision to grow the manufacturing cell was based on a realistic discussion around ROI.<br><br>Our partner wanted to invest in high-speed, flexible production. Validated by the sales forecast and firm market expectation, our partner made an investment in a high-speed, dedicated production line and reaped the rewards.<\/p>\n\n<\/div><\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-70cc85a0\"><div class=\"gb-container gb-container-70cc85a0\"><div class=\"gb-inside-container\">\n<div class=\"gb-container gb-container-7584734d\"><div class=\"gb-inside-container\">\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2022\/11\/stage-two.png\" alt=\"\" class=\"wp-image-3621\" \/><figcaption>Stage Two &#8211; Semi-Autonomous (6 PPM)<\/figcaption><\/figure>\n\n<\/div><\/div>\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"gb-headline gb-headline-a3909446 gb-headline-text\">3. stage three &#8211; fully automated (35 ppm)<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Stage 3 completed the automation process loop, removing the manual operators and achieving a production rate of 35 parts per minute (PPM). Additional straight sections were added to the SuperTrak foundation to accommodate parallel processing cells needed to achieve production rate.<br><br>The asynchronous shuttle control provided by SuperTrak CONVEYANCE\u2122, and accommodating varying cycle times at each station, made adding cells to the system a simple matter. All parts went where they were needed, when they were needed, independent of the rest of the line.<\/p>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2022\/11\/stage-four.png\" alt=\"\" class=\"wp-image-3623\" \/><figcaption>Stage Four &#8211; High-Speed Full Automation (140 PPM)<\/figcaption><\/figure>\n\n<\/div><\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-c605e788 alignfull\"><div class=\"gb-inside-container\">\n\n<h2 class=\"gb-headline gb-headline-34be7758 gb-headline-text\">Related Case Studies<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">\n  <!-- Case Studies Section -->\n  <div class=\"ats-case-studies-section\">\n\n    <div class=\"container\">\n\n      <div class=\"posts-wrp\">\n\n        \n          <div class=\"row\"> \n\n            \n              <div class=\"col-md-4 each\">\n\n                <div class=\"each-wrp\">\n\n                  <div class=\"img-wrp\">\n\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-growing-together\/\">\n                                              <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2021\/05\/6-1.png?w=612\">\n                                          <\/a>\n\n                  <\/div>\n\n                  <div class=\"post-info\">\n                    <p>Case Study<\/p>\n                  <\/div>\n\n                  <div class=\"post-title\">\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-growing-together\/\"><h3>Case studies &#8211; Growing Together<\/h3><\/a>\n                  <\/div>\n\n                  <div class=\"post-excerpt\">\n                    <p><\/p>\n                  <\/div>\n\n                  <div class=\"btn-wrp\">\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-growing-together\/\">Read More \u2192<\/a>\n                  <\/div>\n                  \n                <\/div>\n                \n              <\/div>\n\n            \n              <div class=\"col-md-4 each\">\n\n                <div class=\"each-wrp\">\n\n                  <div class=\"img-wrp\">\n\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-enhanced-automated-assembly\/\">\n                                              <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2021\/07\/programming-automation.jpeg?w=640\">\n                                          <\/a>\n\n                  <\/div>\n\n                  <div class=\"post-info\">\n                    <p>Case Study<\/p>\n                  <\/div>\n\n                  <div class=\"post-title\">\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-enhanced-automated-assembly\/\"><h3>Case studies &#8211; Enhanced Automated Assembly<\/h3><\/a>\n                  <\/div>\n\n                  <div class=\"post-excerpt\">\n                    <p><\/p>\n                  <\/div>\n\n                  <div class=\"btn-wrp\">\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-enhanced-automated-assembly\/\">Read More \u2192<\/a>\n                  <\/div>\n                  \n                <\/div>\n                \n              <\/div>\n\n            \n              <div class=\"col-md-4 each\">\n\n                <div class=\"each-wrp\">\n\n                  <div class=\"img-wrp\">\n\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-reducing-floorspace-by-44\/\">\n                                              <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/wp-content\/uploads\/sites\/27\/2025\/12\/image-6.jpg?w=582\">\n                                          <\/a>\n\n                  <\/div>\n\n                  <div class=\"post-info\">\n                    <p>Case Study<\/p>\n                  <\/div>\n\n                  <div class=\"post-title\">\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-reducing-floorspace-by-44\/\"><h3>Case studies &#8211; Reducing Floorspace by 44%<\/h3><\/a>\n                  <\/div>\n\n                  <div class=\"post-excerpt\">\n                    <p><\/p>\n                  <\/div>\n\n                  <div class=\"btn-wrp\">\n                    <a href=\"https:\/\/ats-automation-develop.go-vip.net\/supertrakconveyance\/resources\/case-studies\/case-studies-reducing-floorspace-by-44\/\">Read More \u2192<\/a>\n                  <\/div>\n                  \n                <\/div>\n                \n              <\/div>\n\n            \n          <\/div>\n\n        \n                \n      <\/div>\n      \n    <\/div>\n    \n  <\/div>\n\n  <\/p>\n\n<\/div><\/div>\n\n<div class=\"gb-container gb-container-b912b31d alignfull\"><div class=\"gb-inside-container\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-58bce698\">\n<div class=\"gb-grid-column gb-grid-column-494cd0e0\"><div class=\"gb-container gb-container-494cd0e0\"><div class=\"gb-inside-container\">\n\n<h2 class=\"gb-headline gb-headline-af8260cd gb-headline-text\">Facing a Similar Challenge? <\/h2>\n\n\n\n<p class=\"gb-headline gb-headline-908051da gb-headline-text\">Complete the quick form to speak and discover how SuperTrak CONVEYANCE\u2122 can scale with your automation process. <\/p>\n\n<\/div><\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-7d1e49e8\"><div class=\"gb-container gb-container-7d1e49e8\"><div class=\"gb-inside-container\">\n\n\n<!-- iframe plugin v.5.2 wordpress.org\/plugins\/iframe\/ -->\n<iframe loading=\"lazy\" src=\"https:\/\/go.atsautomation.com\/l\/651873\/2021-05-04\/313xj2\" width=\"100%\" height=\"650\" type=\"text\/html\" frameborder=\"0\" allowtransparency=\"true\" style=\"border: 0\" scrolling=\"yes\" class=\"iframe-class\"><\/iframe>\n\n\n<\/div><\/div><\/div>\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Key Takeaways &#8211; The gradual deployment of their Smart Conveyance system &#8211; How their process improved at each stage of implementation &#8211; The results they achieved The Process Related Case Studies<\/p>\n","protected":false},"author":13,"featured_media":763,"parent":0,"template":"","meta":{"_acf_changed":false,"_cr_original_post":"","_cr_replace_post_id":"","_cr_replacing_post_id":"","inline_featured_image":false},"class_list":["post-1056","case-studies","type-case-studies","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.8 (Yoast SEO v26.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Growing Together - SuperTrak Conveyance<\/title>\n<meta name=\"description\" content=\"When a medical device company wanted to test and launch a new product, they knew who they needed to work with... 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