{"id":19210,"date":"2025-03-03T06:10:34","date_gmt":"2025-03-03T06:10:34","guid":{"rendered":"https:\/\/ats-automation-develop.go-vip.net\/pas\/?page_id=19210"},"modified":"2025-10-06T12:59:52","modified_gmt":"2025-10-06T12:59:52","slug":"revamping","status":"publish","type":"page","link":"https:\/\/ats-automation-develop.go-vip.net\/pas\/revamping\/","title":{"rendered":"Brownfields + Revamping"},"content":{"rendered":"<div id=\"pageheader-block_e36312260d5de23216145b9709f18f53\" class=\"content-row content-row-pageheader bg-base pageheader\">\n        <div class=\"contentPart-fixed\">\n        <div class=\"contentPart-inner\">\n            <div class=\"contentPart-text width-100\">\n                <h1>\n                                        Brownfields + Revamping                                    <\/h1>\n                <h2 class=\"trans\">\n                                    <\/h2>\n                                            <\/div>\n        <\/div>\n    <\/div>\n    <div class=\"slidedown-button editor-hide\">\n        <span class=\"slidedown-label\">Learn more<\/span>\n        <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/themes\/ats-orise\/img\/doubble-arrow-down.svg\" alt=\"\"\n            class=\"slidedown-icon\">\n    <\/div>\n<\/div>\n\n\n    <div id=\"textimage-block_56be39a07fd100e7c65aaf25448fa220\" class=\"content-row content-row-textimage background_blue  textimage\">\n        <div class=\"contentPart-inner\">\n            <div class=\"contentPart-text width-50\">\n                <h2 class=\"trans text-blue \">\n                                            Revamping                                                        <\/h2>\n                <div class=\"textInput trans\">\n                                            <p class=\"p1\">The aim of our revamping work is to extend the <a href=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/lifecycle-services\/\">lifecycle<\/a> of each machine in a plant as part of the production process.<\/p>\n<p>&nbsp;<\/p>\n<p class=\"p1\">This primarily consists of:<\/p>\n<ul class=\"ul1\">\n<li class=\"li3\">Upgrading existing machine(s) and to increase productivity<\/li>\n<li class=\"li3\">Upgrading equipment to current safety regulations<\/li>\n<li class=\"li3\">A technological and innovative upgrade of machines to ensure efficiency and re-functioning, avoiding downtime<\/li>\n<li class=\"li3\">Increasing safety and productivity within the plant, resulting in full compliance with security and regulations with CFR21 part 11 and Data Integrity<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p class=\"p1\">Revamping an existing machine also saves budget by avoiding the need to buy new equipment, while still incorporating new functions to adapt the system to current production requirements (such as numerical control) and satisfying the same performance, speed, production, and safety requirements.<\/p>\n                                    <\/div>\n                                            <\/div>\n            <div class=\"contentPart-image width-50 trans \">\n                                                    <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/uploads\/sites\/38\/2025\/03\/hsg-system.jpg?w=711\" alt=\"\" class=\"textbildimg\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n\n    <div id=\"textimage-block_f7c7e59d3c464c14a025fd1b2b4b4999\" class=\"content-row content-row-textimage background_darken  textimage\">\n        <div class=\"contentPart-inner\">\n            <div class=\"contentPart-text width-50\">\n                <h2 class=\"trans text-blue \">\n                                            When is revamping necessary?                                                        <\/h2>\n                <div class=\"textInput trans\">\n                                            <p>Equipment revamping also avoids obsolescence of electrical components, such as PLCs, drives, HMIs, motors, sensors, which will be upgraded, and the software itself, which will be updated to the latest functions.<\/p>\n<ul class=\"ul1\">\n<li class=\"li1\">If one or more machines require constant maintenance that takes a lot of time away from the production cycle or even stops the line<\/li>\n<li class=\"li1\">If software has to be rewritten because the PLCs are no longer in production<\/li>\n<li class=\"li1\">If a production control with structured technology including a real time dialogue of the machines becomes necessary<\/li>\n<li class=\"li1\">If one or more machines do not maintain the quality and safety required by pharmaceutical standards<\/li>\n<\/ul>\n                                    <\/div>\n                                            <\/div>\n            <div class=\"contentPart-image width-50 trans \">\n                                                    <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/uploads\/sites\/38\/2025\/03\/Revamping-Process.gif?w=1024\" alt=\"\" class=\"textbildimg\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n\n    <div id=\"singletext-block_d1d205d0646503135f11b09f8435ebb4\" class=\"content-row content-row-singletext    singletext\">\n        <div class=\"contentPart-inner\">\n            <div class=\"contentPart-text width-100\">\n                <h2 class=\" content-row-headline trans\">\n                                    <\/h2>\n                <div class=\"contentPart-textbox textInput trans\">\n                    <p>Equipment revamping also avoids obsolescence of electrical components, such as PLCs, drives, HMIs, motors, and sensors, all of which will be upgraded, as well as the software itself, which will be updated to the latest functions.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n\n\n<div id=\"content_carousel-block_ce0c3a337ba851d2d9d4316e82837b3e\"\n    class=\"content-row content-row-imagetext_carousel content-row-content_carousel trans background_blue content_carousel\">\n    <div class=\"contentPart-inner\">\n        <div class=\"Infoline\">\n            <p>Revamping in Real Life<\/p>\n        <\/div>\n        <div class=\"subline\">\n            <p><\/p>\n            <div class=\"content_carousel-arrows\">\n                <div class=\"scroll-arrow scroll-left editor-hide\"><img decoding=\"async\"\n                        src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/themes\/ats-orise\/img\/keyboard_arrow_left.svg\"\n                        class=\"sliderarrow\" alt=\"\">\n                <\/div>\n                <div class=\"scroll-arrow scroll-right editor-hide\"><img decoding=\"async\"\n                        src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/themes\/ats-orise\/img\/keyboard_arrow_right.svg\"\n                        class=\"sliderarrow\" alt=\"\">\n                <\/div>\n            <\/div>\n        <\/div>\n        <div class=\"content_carousel-slider\">\n                        <div class=\"content_carousel-item\">\n                <div class=\"content_carousel-item-inner\">\n                    <div class=\"contentPart-image\">\n                        <div class=\"imagetext_carousel-item-inner\">\n                            <div class=\"content_carousel-item-imagebox\">\n                                \n                                                                <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/uploads\/sites\/38\/2025\/03\/handkerchief-machine-revamp-1.png?w=600&#038;h=560&#038;crop=1\"\n                                    alt=\"\" class=\"content_carousel-img\">\n                                                            <\/div>\n                        <\/div>\n                    <\/div>\n                    <div class=\"contentPart-text\">\n                        <h2>\n                            Paper Handkerchief Production Machine                        <\/h2>\n                        <h4><\/h4>\n                        <div class=\"imagetext_carousel-item-textbox\">\n                            The old operator interface panel has been replaced while maintaining some specific tools.<br \/>\r\n<br \/>\r\nThe new stainless steel plate adapts to the old carpentry, the Touch Screen, buttons, LEDs and selectors.<br \/>\r\n<br \/>\r\nThe functions of the old temperature regulators, the alarm display test and the fan speed adjustment potentiometers have been included in the new PLC.<br \/>\r\n<br \/>\r\nThe emergency button has been inserted in the machine&#8217;s SAFE  PLCs to adapt to machine regulations<br \/>\r\n<br \/>\r\nTime to replace and commission the complete system: 3 days                        <\/div>\n                                                                    <\/div>\n                <\/div>\n            <\/div>\n                        <div class=\"content_carousel-item\">\n                <div class=\"content_carousel-item-inner\">\n                    <div class=\"contentPart-image\">\n                        <div class=\"imagetext_carousel-item-inner\">\n                            <div class=\"content_carousel-item-imagebox\">\n                                \n                                                                <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/uploads\/sites\/38\/2025\/03\/siemens-plc-revamp.png?w=600&#038;h=560&#038;crop=1\"\n                                    alt=\"\" class=\"content_carousel-img\">\n                                                            <\/div>\n                        <\/div>\n                    <\/div>\n                    <div class=\"contentPart-text\">\n                        <h2>\n                            Siemens PLC: From S5 to S7-300                        <\/h2>\n                        <h4><\/h4>\n                        <div class=\"imagetext_carousel-item-textbox\">\n                            We replaced the old S5 PLC with the new S7 SAFE PLC, the communication with the plant network is in Ethernet, the communication with the motor drive is in Profibus DP.<br \/>\r\n<br \/>\r\nReplacement time: 3 days                        <\/div>\n                                                                    <\/div>\n                <\/div>\n            <\/div>\n                        <div class=\"content_carousel-item\">\n                <div class=\"content_carousel-item-inner\">\n                    <div class=\"contentPart-image\">\n                        <div class=\"imagetext_carousel-item-inner\">\n                            <div class=\"content_carousel-item-imagebox\">\n                                \n                                                                <img decoding=\"async\" src=\"https:\/\/ats-automation-develop.go-vip.net\/pas\/wp-content\/uploads\/sites\/38\/2025\/03\/pacdrive-revamp.png?w=600&#038;h=560&#038;crop=1\"\n                                    alt=\"\" class=\"content_carousel-img\">\n                                                            <\/div>\n                        <\/div>\n                    <\/div>\n                    <div class=\"contentPart-text\">\n                        <h2>\n                            Revamping Servo Drive with PacDrive3                        <\/h2>\n                        <h4><\/h4>\n                        <div class=\"imagetext_carousel-item-textbox\">\n                            We replaced the old Servo Drive with the new PacDrive3, communication with the PLC is in Profibus DP<br \/>\r\n<br \/>\r\nReplacement time: 5 days                        <\/div>\n                                                                    <\/div>\n                <\/div>\n            <\/div>\n                    <\/div>\n\n\n    <\/div>\n\n<\/div>\n\n\n    <div id=\"contactform-block_711c4dc4e51b47043a9f70954f7fa215\" class=\"content-row content-row-contactform  background_darken contactform\">\n        <div class=\"contentPart-inner\">\n\n            <div class=\"contentPart-text width-100\">\n                                    <h2 class=\"text-blue content-row-headline trans\">\n                        Get started today                    <\/h2>\n                            <\/div>\n\n            <div class=\"contactform-wrapper trans\">\n                                    <iframe src=\"https:\/\/go.atsautomation.com\/l\/651873\/2025-03-11\/h7r911\" class=\"form-iframe form-iframe-contactform\"><\/iframe>\n                            <\/div>\n\n        <\/div>\n    <\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":465,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_cr_original_post":"19175","_cr_replace_post_id":"","_cr_replacing_post_id":"","footnotes":""},"class_list":["post-19210","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.8 (Yoast SEO v26.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Revamping | Orise | Production Plant Lifecycle Services<\/title>\n<meta name=\"description\" content=\"The aim of our revamping work is to extend the lifecycle of each machine in a plant as part of the production process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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