The MPC Platform in a Nutshell

MPC Platform is the APC technology that allows operating companies to generate sustained benefits with high ROI and with a low Total Cost of Ownership.

 

It is capable of handling applications ranging in scope from one single distillation column to a full ethylene plant.

MPC Platform

A suite of tools that allow the easy development and deployment of an APC application:

 

Orise Digital’s MPC Platform software creates value by continuously optimizing the key process parameters online, in a closed loop, keeping the plant in the most economical operating point every minute of every day, 24/7.

 

To be able to do that, the MPC Platform predicts the plant behavior, accounting for plant disturbances and takes all plant constraints into account. This will result in:

 

  • Less equipment wear and tear, thanks to reduced process oscillations
  • Fewer alarms
  • Minimal operator interventions
  • More efficient plant operations
    • Higher production
    • Less specific energy consumption
    • Better quality control
    • And more

  • APC Suite Acquire: Quick and easy tool to start data collection from your DCS
  • APC Suite Discovery: Modeling package that allows you to build dynamic models based on plant data
    • Provides ability to include a-priori knowledge about the process in the identification cases (for example: known gain ratios, known delays, etc).
  • APC Suite Architect: Offline configuration and simulation package for MPC and soft sensor development
  • APC Suite Runtime Environment: The MPC controller that optimizes your plant operation on a minute-to-minute basis
    • The soft sensor accurately estimates product qualities like concentrations, melt flow rate, particle size distribution, all in real time
  • APC Suite Webviewer: Web-based operator and engineer interface to the control application
    • Access and authorization levels are role-based and fully configurable

The Benefits of Using MPC Platform

  • Flexible licensing system (perpetual, term)
  • Proven technology used on ammonia, urea, nitric acid, ammonium nitrate, CAN/NPK
    • Previous customers include Yara worldwide, Sabic, Nutrien, Fatima, Engro, Fauji, OCI Nitrogen, Igsas, and more
  • Proven technology on petro-chemical processes of BASF, Dussup, Ineos Phenol, Ineos Oxide, and more
  • Proven technology on cement plants as shown by our APC partner for cement: ES-Processing
  • Intuitive configuration and use
  • Integrates with most DCS and PLC systems

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