{"id":15526,"date":"2025-09-22T16:17:06","date_gmt":"2025-09-22T16:17:06","guid":{"rendered":"https:\/\/ats-automation-develop.go-vip.net\/ianew\/?post_type=blog-posts&p=15526"},"modified":"2026-02-24T14:07:23","modified_gmt":"2026-02-24T14:07:23","slug":"how-system-twins-optimize-testing-and-validation","status":"publish","type":"blog-posts","link":"https:\/\/ats-automation-develop.go-vip.net\/ianew\/blog-posts\/how-system-twins-optimize-testing-and-validation\/","title":{"rendered":"How System Twins Optimize Testing and Validation"},"content":{"rendered":"
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\u2190 Blog<\/a><\/p>\n\n\n\n

How System Twins Optimize Testing and Validation with Virtual Manufacturing<\/h1>\n\n\n\n

\n September 22, 2025 | Roland Echter <\/p>\n <\/p>\n\n<\/div><\/div>\n\n

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Large industrial manufacturers lose nearly <\/strong>$1 trillion annually<\/strong><\/a> due to machine failures<\/strong>. This includes costs from lost production hours, financial penalties, idle employee time, and restarting manufacturing lines. Rigorous testing and validation, powered by system twins, can alleviate these expenses by ensuring automated systems function correctly, meet requirements, and perform reliably under various conditions. Manufacturers that don\u2019t implement stringent testing and validation of automated systems are prone to line failures, leading to decreased production throughput, costly downtimes, and safety hazards.<\/p>\n\n\n\n

It\u2019s critical to test assembly lines to identify defects, resolve them, and verify the system meets its specifications. However, traditional testing and validation methods often involve time-consuming, costly manual inspections and physical prototypes. These samples require significant resources to build and test, and manual inspections are prone to human error. Additionally, these legacy methods may not fully capture the complex interactions within an automated system.<\/p>\n\n\n\n

Challenges manufacturers face in traditional testing and validation processes include:<\/p>\n\n\n\n