Aseptic fillers
Our Aseptic fillers’ range is the result of a constant innovation. It has been fully engineered to ensure the needs of a demanding market which requires a constant quality and reliability.
Our aseptic fillers’ portfolio is the result of our Engineering Department’s know-how in the Aseptic technologies field. Among these machines a special mention goes to our Macropak AF series, which is certified with FDA compliance and is available with different kits, depending on the acidity of the product to be filled and the format required.
MINIPAK is the perfect solution for product filling in pre-sterilized web-bags, with capacities ranging from 5 up to 25 Liters. Minipak is a completely automatic filler for the aseptic packaging of products into flexible bags (pouches) having either low as well as high acidity (milk, cream, single-strength and concentrated juice, base products for ice-creams, etc.). Web-bags are pre-perforated between each bag to easily and automatically separate after filling. This unit is highly flexible by allowing the use of a wide variety of closures currently available on the market.
PRODUCTS: all liquid and viscous products
FORMATS: web-bags
BENEFITS:
- Multi-product filling
- High flexibility of spout choices and bag sizes (5 to 20 liter)
- Reduced foot print
- Total control of the process
- Pre-arranged connection for automatic boxing system is optional
- The MINIPAK filler is equipped with a sterilization system for caps and nozzles during the production phase, as well as sterilization cycles (SIP), using steam and chemical agents (OXONIA).This makes it compliant with the requirements of the FDA protocols for aseptic bags filling with low acid products.
Macropak AF/2 is an innovative two-head aseptic filler, able to handle up to 3 different packaging formats.
The model is also available with a single head (AF/1).
OVERVIEW
The machine is designed for packing semi-finished or finished products, liquid or semi-liquid fluids, highly viscous products or those containing particulates. All of the aforementioned products are aseptically filled into 200 liter or 1000 liter pre-sterilized bags. Aseptic filling of 5 liter, 10 liter or 20 liter bags (pouches) is possible with the optional web fed kit conveniently mounted upon the AF/2 when that format is needed.
The AF/2 machine is the result of continuous improvement and ongoing research. The machine has been fully designed to integrate state of the art automation and mechanical systems. The goal is to ensure trouble free operation in order to secure the advantages of a higher profitability and competitiveness, to meet the requirements of a market that demands quality and reliability at competitive prices.
PRODUCTS: chunky products, homogeneous products, products with long fibers, low-high density liquid foods, low-high acid liquid foods
FORMATS: 1000 liters aseptic bags in bin, 200 liters aseptic bag in drums (4 drums on a pallet), 5-20 liters aseptic pouches (optional)
BENEFITS:
- Ability to fill 3 different formats (bags/bins/drums)
Providing the utmost flexibility, reduced overall dimensions, along with a high level of process automation and control makes CFT Group’s Macropak RVL/2T the ideal machine for aseptically filling niche products such as organic or specialty foods. Like all CFT Group’s aseptic fillers, Macropak RVL/2T utilizes steam as the exclusive sterilizing agent for the machine and cap, thus eliminating the possibility of product contamination.
PRODUCTS: all liquid and viscous products, as well as products with particulates with ph < 4,5, optional kit for filling products with ph > 4,5
FORMATS: aseptic bags in drums (200liter), aseptic pouches (5-20 liter)
BENEFITS:
- Excellent quality AND PERFORMANCE
- Same “Top-of-the-market” filling head as CFT’s Macropak AF/2
- 2″ full passage long stroke fill valve. Ideal for filling products containing pieces
- Small footprint having reduced overall dimensions
- Low utility requirements and maintenance costs
- Ideal for niche products such as organics or specialty foods
Single-head or dual head aseptic filler for 200 and 1.000 L sterile bags with 3-inch aluminum foil hermetically sealed spout.
PRODUCTS: all liquid and viscous homogenous products, as well as large cross section particulate products with ph < 4,5, optional kit for filling products with ph > 4,5
FORMATS: 1000 liter aseptic bags in bin, 200 liter bag in drums (4 drums on a pallet)
BENEFITS:
- Steam barriers protection on all dynamic moving points in aseptic area
- Steam/Condensate fill valve wash for spout cleaning at each filling cycle
- Operates exclusively with steam as the machine and the cap sterilizing agent
Labopak
The new Labopak aseptic filler is a further example that the company pursues a policy of constant improvement in order to offer machines which ensure quality/performance/price which is decidedly competitive. Labopak further provides utmost flexibility, reduced overall dimensions and a high level of filling process automation and control make which makes Labopak the ideal machine for niche products such as, organic. When filling high-acid foods (pH<4,5), Labopak operates exclusively with steam as the machine and the cap sterilizing agent, thus eliminating chemicals and the unlikely possibility of product contamination.
PRODUCTS: all liquid and viscous products, as well as products with particulates with ph < 4,5, optional kit for filling products with ph > 4,5, optional magnetic or mass flowmeter for dosing
FORMATS: 5-20 liter aseptic bags
BENEFITS:
- Excellent quality / performance / price
- State of the art automation
- State of the art process control
- Low utility requirements
- Low maintenance costs
- Operates exclusively with steam as the machine and the cap sterilizing agent