Medical Devices

Safety, quality, and manufacturing scalability for faster production of medical devices in regulated environments

OUR EXPERIENCE IN MEDICAL DEVICE MANUFACTURING

For over 25 years ATS has been the trusted partner of many of the world’s leading life sciences companies. We engineer automated assembly solutions that deliver precision, performance and confidence in the manufacture of injection devices, inhalers, fluid management systems, dental appliances, implantable and wearable devices, and vision care.

25 +

Years Experience in Life Sciences

~

580 K+

sq/ft of Global Production Space

1000

s

of Systems Deployed

20 +

Countries Supported

Expertise

With an innovation mindset, we accelerate the transformation of new ideas into cutting-edge products, processes, and services that position our customers for success. We support the entire manufacturing process from material intake to finished and packaged product.

Compliance & Regulatory Knowledge
Cleanroom & Aseptic Capabilities
Machine Vision & Inspection
Energy & Emissions Monitoring
Customization & Scalability
Manufacturing & Quality Assurance
Integration with Digital Manufacturing

About Us

YOUR PRODUCT

We design, build, and integrate end-to-end automated manufacturing systems for life sciences customers worldwide, optimizing their manufacturing processes, increasing cost efficiencies, and reducing time-to-market

Material Handling
Manufacturing / Assembly
Machine Vision & Inspection
End-of-Line

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Find the right platform for your medical device

IV Bags

Lyobeads

Biochip/Biosensors

Autoinjector

Autoinjector-Pen Needle

Syringes

Tube Sets

Dry Powder Inhaler

Metered Dose Inhaler

Resources

I would have this option for when we create a medical devices overview brochure and video

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Blog

Resources

ATS Life Sciences Systems hosted its first-ever E-Beam Sterilization Symposium to explore...

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Blog

Resources

ATS Life Sciences Systems hosted its first-ever E-Beam Sterilization Symposium to explore...

Learn More

Blog

Resources

ATS Life Sciences Systems hosted its first-ever E-Beam Sterilization Symposium to explore...

Learn More

Resources

Posts
Case Studies
Documents

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Post

Innovation in Action: A Look Back at ATS LSS First E-Beam Sterilization Symposium

ATS Life Sciences Systems hosted its first-ever E-Beam Sterilization Symposium to explore the future of sterilization technology. The event showcased the advantages of E-beam sterilization, such as safety, regulatory adaptability, and faster product release, setting a new standard for industry collaboration.

Post

Navigating Your First Trade Show: ATS’s Ultimate Success Guide

As we move into March, it’s time for a reality check—how are your New Year’s resolutions holding up? Many start the year with ambitious goals, but as time passes, priorities shift, and some resolutions start to slip. At ATS Life Sciences Systems, we believe that real progress isn’t about making resolutions once, it’s about maintaining them year-round. Just like personal resolutions, businesses must stay committed to their goals, whether that’s improving efficiency, reducing waste, or enhancing production quality. We don’t just set resolutions, we implement strategies that ensure measurable, sustainable success.

Post

Are Your 2025 Resolutions Still on Track? How ATS LSS Ensures Success Year-Round

Case Study

Scaling Up Complexity for Diagnostics and Wearables in a Quick-to-Market Solution

Our customer, a global pharma company, is a producer of a cancer drug containing both a liquid and a powder that is delivered via syringe. Their existing assembly process was outdated, required staff in full PPE garb in cleanrooms, and was not Class A. They wanted an automated aseptic filling, handling and packaging line that included containment of APIs in the form of a liquid and a cytotoxic powder, and that was capable of increasing production capacity. Initially the request was for two separate machines: one that could produce a syringe line and a second that would handle vials. After consultation with the experts in the ATS LS Group, we were able to present a hybrid concept, merging the two processes and delivering a single end-to-end solution capable of changing formats from one to the other, quickly and efficiently. Despite greater complexity, the revamped proposal was less costly and mitigated risk to both the product and to operators.

Case Study

Solution for Aseptic Filling and Handling of Liquid and Cytotoxic Powder

Case Study

Quality Benefits with Automated Visual Inspection

Quantifying, understanding and verifying product quality is a critical step in any manufacturing process. Moving from a manual inspection to an automated inspection provides greater insight into the quality of the product and process by creating measurable baselines and enabling statistical process controls. This case study provides an overview and takeaways from an ATS project that involved designed flexibility, close collaboration with the customer on their evolving needs, and advanced technologies including Artificial Intelligence-based (AI) inspection.

FACT SHEET

Bluetooth® Functionality Testing for Smart Medical Products

Verify and validate the correct transmission of data and functionality of your Bluetooth® enabled device, diagnostic or combination product

Ready to Discuss Your Medical Device Assembly Project?

From simple top down snap fit assembly to more complex automation and operations such as welding and forming components, to finishing and packaging products, we can offer a solution