ATS Omnitrak™

Can be designed with fully synchronous, asynchronous, or continuous motion segments within one cell. Highly customizable to almost any application—using servos, mechanical cams, or pneumatic cylinders

ATS OmniTrak

An assembly platform that combines the precision of cam-controlled workstations and the flexibility of servo-driven workpiece carriers offering high flexibility, lower maintenance

Able to mix 1-one up stations with multi-up seamlessly on the pallet loop
Low floor space requirement
Low noise level down to 70dBa (process dependent)

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Overview

Recommended For

Applications where many complex transformations are required in the assembly process

Glass or plastic syringes, injection pens (pen body, pen needle)

Specs

Cycle rate

Typically 30 – 60 up to 200 cycles per minute (CPM)

Pallet deck

Fully customizable

Customizable pallet design

allows pallets to carry a number of different components

Ability

to combine 1-up stations with multi-up (2, 3, 4) stations seamlessly on the pallet loop

Requirement:

Low floor space

Size:

Track configurable in 1m segments

Motion platform

Synchronous/asynchronous/continuous motion platform options

Low maintenance

cost and duration

Interfaces

Ethernet IP, Powerlink, Profinet, EtherCAT

Packages:

Service and maintenance packages available

Positional accuracy

of ± 0.01mm

Key Features & Benefits

Fully assembled, integrated and tested platform, ready for plug-and-play operation
Expandable I/O

Low noise level down to 70dBa (process dependent)

Options: Synchronous, Asynchronous, Continuous motion

Application

Gentle product handling

Station cam tooling can be synchronized to/from pallet motion

Expandable at the station and module level

Key Benefits

An optimized solution that is robust, reliable, quiet, cost-efficient and easy to maintain

Fewer Moving Parts

The OmniTrak platform requires less maintenance, resulting in reduced wear on the machine and increased cost savings for your company

Cam-driven Processes

Embedded control of servo motors with support for electronic camming; combination cam-driven reliability with asynchronous programmability and flexibility

Customizable Software

The ability to run synchronous, asynchronous and continuous motion processes on the same platform. Decouple variable processes and then resynchronize at the individual station level

Configurability

Create exclusive machine layouts tailored to meet your individual needs; optimize by station (# UP), number of pallets, mode of operation, station index time