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From contact lenses to mail-order pharmacies, ATS Life Sciences Systems has a long history of providing automated manufacturing solutions for the assembly and handling of a broad range of products.

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Medical Devices
Injection Devices
Inhalers
Wearables
Tube Sets
Vision Care Products
Medical Diagnostics
Laboratory Equipment
Point-of-Care Tests
Consumer & Medical Diagnostics Assembly
Pharmaceuticals
Fill-Finish
Clinical Trials
Products / Processing
Pharmacies & Laboratories
Pharmacies
Laboratories

Automation Solutions

We’ll custom design or help you find the right machines for your Assembly, Material Handling, Conveyance, Manufacturing, Vision Testing, Software (IIoT) needs

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Assembly
Symphoni™
ATS OmniTrak™
ATS Discovery™
Autoinjector Assembly
Syringe Assembly
ATS Jetwing™
SwiftCell™
Conveyance
SuperTrak PHARMA8™
SuperTrak CONVEYANCE
SuperTrak MICRO™
ATS Cleantrak™
Material Handling
Robots
Labeler
ATS Clearliner™
Vision & Testing
ATS PharmaScan™
ATS SmartVision™
ATS Cortex™
Bluetooth® Testing Device
Energy & Emissions
Software (IIOT)
Illuminate™
TrakMaster™ Software
Smart Coach™
SmartVision™ M+

Technologies

We design and implement end-to-end systems that transform, streamline and optimize customer operations by utilizing advanced process and manufacturing automation as well as innovative problem-solving techniques, resulting in increased efficiency and cost savings

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Processes
Handling
Manufacturing
Testing
End of Line
Manufacturing Innovations
Innovation Center
Innovative Solutions

SERVICES

Our ability to assist you with your project begins with understanding your product and processes. Whatever the stage of your product’s life cycle—product design, product iteration, clinical trials, or full commercial production—ATS Life Sciences Systems can complement your staff with CGMP-experienced consultants, engineers, and skilled trades and service people

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Pre-Automation
Proof of Principle
Process Development
Risk Management
Project Management
Engineering
Procurement
Assembly & Integration
Testing & Validation
Post Automation
Spare Parts
Remote Support
System Upgrade & Retrofit
Onsite Support
Production Performance Assessment
Contract Manufacturing
Repetitive Equipment Manufacturing (REM)
Built to Print

Resources

A deeper dive into information and details about LSS solutions, from the experts who work on them every day.

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Innovate | Automate | Empower

MedTech and pharma manufacturers trust us to deliver end-to-end automation solutions rooted in quality, compliance, and reliability to bring life-changing products to market faster

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Swiftcell - Low volume assembly of auto injectors, syringes and more

SwiftCell Low-Volume Assembly

Standardized modules for clinical production up to 20 ppm, that can be integrated into commercial production

EXPLORE
Listen to Automation Podcast

THE BEST PODCAST ON TUBE SET MANUFACTURING

ATS LSS Chicago is the hub of our tube set machine development. Meet the experts and innovators behind the manufacture and assembly of tube sets, making the most of a medical consumable.

LISTEN TO TUBE TALK
Automated assembly of autoinjectors

Automated assembly of autoinjectors

Demand for devices for self-administered medicines is surging. We can help get you to market faster with pre-engineered and proven automation for the pre- and final assembly of autoinjectors

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Innovate | Automate |
Empower

SwiftCell Low-Volume
Assembly

The Best Podcast on Tube Set Manufacturing

Automated assembly of autoinjectors

Book Your Private Tour

RESERVE A TIME

Bring your team to one of our LSS sites and see for yourself how we can work together to move from opportunity to solution. Tour the floor and the Innovation Center and meet the problem solvers who are helping to advance life sciences automation.

ATS Factory of the Future – From Challenges to Opportunities

Advanced equipment must be used effectively to achieve ROI. We’re creating synergies where cloud computing, AI, digital twins, and big data work seamlessly with operational technologies for better decision making.
We’re leading the shift to autonomous, efficient manufacturing with Industry 5.0 technologies, developing the roadmap to lights out, tackling real problems, and achieving more. And we’re doing it today.

Segments We Serve

We have a long history of providing automated manufacturing solutions for the assembly and handling of a broad range of medical and pharmaceutical products

Medical Devices

Automated assembly for high performance medical devices, hand-held and on-body monitoring devices

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Medical Diagnostics

Automated assembly for high performance medical devices, hand-held and on-body monitoring devices

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Pharmaceuticals

Automated assembly for high performance medical devices, hand-held and on-body monitoring devices

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Pharmacies & Laboratories

Automated assembly for high performance medical devices, hand-held and on-body monitoring devices

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Automation Solutions

Our automation solutions set you apart, addressing your unique and complex process, assembly, logistic and service problems

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Efficiency is doing things right; effectiveness is doing the right things.

Peter Drucker

Services & Capabilities

Whatever the stage of your product’s life cycle—design, iteration, clinical trials, or full commercial production—we have the expertise, personnel, and end-to-end solutions to optimize your automated production

Process

Understanding your requirements, we leverage our expertise for proof-of-principle studies, prototyping, design of experiments, and repeatability and reproducibility testing

Innovation

We explore the possible with a focus on high-speed automation, linear motion technology, and digital transformation, including artificial intelligence and machine learning

Pre-Automation

Let us supplement your team to formalize key stakeholder requirements, identify possible courses of action, and evolve a strategy that sets you on the road to being best in class

Project Management

At its core, project management is about driving results through people. With our team of experienced project managers, we have a successful track record of delivering even the most complex programs

Post-Automation

To ensure uninterrupted operations, we continue to support your needs with on site and remote support, performance monitoring, emergency service, spare parts, retooling, and relocation services

Contract Manufacturing

We work with you to apply lean methodologies, process flow optimizations, value engineering, supply chain cost reductions, and other strategies to help you efficiently meet your demand forecast

Resources

I would have this option for when we create a medical devices overview brochure and video

  • Posts
  • Case Studies
  • Videos
  • Documents
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Innovation in Action: A Look Back at ATS LSS First E-Beam Sterilization Symposium

Post

Innovation in Action: A Look Back at ATS LSS First E-Beam Sterilization Symposium

ATS Life Sciences Systems hosted its first-ever E-Beam Sterilization Symposium to explore the future of sterilization technology. The event showcased the advantages of E-beam sterilization, such as safety, regulatory adaptability, and faster product release, setting a new standard for industry collaboration.
Navigating Your First Trade Show: ATS’s Ultimate Success Guide

Post

Navigating Your First Trade Show: ATS’s Ultimate Success Guide

As we move into March, it’s time for a reality check—how are your New Year’s resolutions holding up? Many start the year with ambitious goals, but as time passes, priorities shift, and some resolutions start to slip. At ATS Life Sciences Systems, we believe that real progress isn’t about making resolutions once, it’s about maintaining them year-round. Just like personal resolutions, businesses must stay committed to their goals, whether that’s improving efficiency, reducing waste, or enhancing production quality. We don’t just set resolutions, we implement strategies that ensure measurable, sustainable success.
Are Your 2025 Resolutions Still on Track? How ATS LSS Ensures Success Year-Round

Post

Are Your 2025 Resolutions Still on Track? How ATS LSS Ensures Success Year-Round

As we move into March, it’s time for a reality check—how are your New Year’s resolutions holding up? Many start the year with ambitious goals, but as time passes, priorities shift, and some resolutions start to slip. At ATS Life Sciences Systems, we believe that real progress isn’t about making resolutions once, it’s about maintaining them year-round. Just like personal resolutions, businesses must stay committed to their goals, whether that’s improving efficiency, reducing waste, or enhancing production quality. We don’t just set resolutions, we implement strategies that ensure measurable, sustainable success.
Scaling Up Complexity for Diagnostics and Wearables in a Quick-to-Market Solution

Case Study

Scaling Up Complexity for Diagnostics and Wearables in a Quick-to-Market Solution

Our customer, a global pharma company, is a producer of a cancer drug containing both a liquid and a powder that is delivered via syringe. Their existing assembly process was outdated, required staff in full PPE garb in cleanrooms, and was not Class A. They wanted an automated aseptic filling, handling and packaging line that included containment of APIs in the form of a liquid and a cytotoxic powder, and that was capable of increasing production capacity. Initially the request was for two separate machines: one that could produce a syringe line and a second that would handle vials. After consultation with the experts in the ATS LS Group, we were able to present a hybrid concept, merging the two processes and delivering a single end-to-end solution capable of changing formats from one to the other, quickly and efficiently. Despite greater complexity, the revamped proposal was less costly and mitigated risk to both the product and to operators.

Solution for Aseptic Filling and Handling of Liquid and Cytotoxic Powder

Case Study

Solution for Aseptic Filling and Handling of Liquid and Cytotoxic Powder

Our customer, a global pharma company, is a producer of a cancer drug containing both a liquid and a powder that is delivered via syringe. Their existing assembly process was outdated, required staff in full PPE garb in cleanrooms, and was not Class A. They wanted an automated aseptic filling, handling and packaging line that included containment of APIs in the form of a liquid and a cytotoxic powder, and that was capable of increasing production capacity. Initially the request was for two separate machines: one that could produce a syringe line and a second that would handle vials. After consultation with the experts in the ATS LS Group, we were able to present a hybrid concept, merging the two processes and delivering a single end-to-end solution capable of changing formats from one to the other, quickly and efficiently. Despite greater complexity, the revamped proposal was less costly and mitigated risk to both the product and to operators.

Quality Benefits with Automated Visual Inspection

Case Study

Quality Benefits with Automated Visual Inspection

Quantifying, understanding and verifying product quality is a critical step in any manufacturing process. Moving from a manual inspection to an automated inspection provides greater insight into the quality of the product and process by creating measurable baselines and enabling statistical process controls. This case study provides an overview and takeaways from an ATS project that involved designed flexibility, close collaboration with the customer on their evolving needs, and advanced technologies including Artificial Intelligence-based (AI) inspection.

Faster Integrated Vision Engineering

Video

Faster Integrated Vision Engineering
Ultra-fast Synchronous Digital Assembly 

Video

Ultra-fast Synchronous Digital Assembly 
More Accurate Simulations = Better Designs

Video

More Accurate Simulations = Better Designs
Bluetooth® Functionality Testing for Smart Medical Products

FACT SHEET

Bluetooth® Functionality Testing for Smart Medical Products

Verify and validate the correct transmission of data and functionality of your Bluetooth® enabled device, diagnostic or combination product

Need help with automating the manufacturing of your product?

We have successfully delivered GMP-compliant solutions for manufacturers of medical devices, diagnostics, and pharmaceuticals, as well as pharmacy and laboratory automation. No matter where you are in your journey, we can support your product and process needs

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